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QUALITY PLAN
( Final Inspection )

QFM / QC / 11

REV. STATUS : 01

Dated : 03/12/2003

S.No.	Product	Test Performed	Checking Parameter	Method of Checking	Sample Size	Frequency	IMTE Used	Acceptance Criteria
1.	Forged Brass Valves	Physical Verification	Dimensions	Manual	8 pcs / item	Each lot.	Varnier Calliper	As per SS . QFM / QC / 01
			Wall thickness	Manual	8 pcs / item	-do-	P–type Calliper	As per SS . QFM / QC / 01
			Cracks	Visual	13 pcs / item	-do-	---------
			Unfilled	Visual	-do-	-do-	---------
			Deep pits	Visual	-do-	-do-	---------
			Shifting	Visual	-do-	-do-	---------
			Deposits	Visual	-do-	-do-	---------
		Nickel Coating	Surface smoothness	Visual	-do-	-do-	---------
			Flux ash	Visual	-do-	-do-	---------
			Bare patches	Visual	-do-	-do-	---------
			Pimples	Visual	-do-	-do-	---------
			Lumps	Visual	-do-	-do-	---------
			Rust strains	Visual	-do-	-do-	---------
			Excess / less deposits	Visual	-do-	-do-	---------
		Alignment Test	Straightness / 180�	Manual	-do-	-do-	Jigs
		Chamfering	External /Internal threads	Visual	8 pcs / item	-do-	---------	No item without chamfer
		Threading	Gauge	Manual	8 pcs / item	-do-	Thread Gauge
		Chemical Composition	Copper content	Chemical	2 pcs/item	-do-
		Chemical Composition	Zinc Content	Chemical	2 pcs/item	-do-
		Pneumatic Testing	Leakage	Manual	Whole Lot	-do-		Tested on pneumatic pressure of 15 kgf/cm² while being dipped in water only for gas valves
		Hydro Testing	Leakage	Manual	Whole Lot	-do-		Tested on hydro pressure of 15 kgf/cm²
Remarks :- 1. All dimensions are in mm. unless otherwise specified. 2. Calibrated instruments are used for inspection. 3. 100% pneumatic test is performed for gas valves only.

QUALITY PLAN
( Final Inspection )

D.I. Grooved Fittings
(UL/FM Approved)

Ductile Iron Valves
(UL/FM Approved)

G.I. Pipe Fittings
(Domestic)

Pipe Fittings
(International Standard)

Forged Brass Valves
(UL/FM Approved)

QUALITY PLAN ( Final Inspection )

D.I. Grooved Fittings (UL/FM Approved)

Ductile Iron Valves (UL/FM Approved)

G.I. Pipe Fittings (Domestic)

Pipe Fittings (International Standard)

Forged Brass Valves (UL/FM Approved)

QUALITY PLAN
( Final Inspection )

D.I. Grooved Fittings
(UL/FM Approved)

Ductile Iron Valves
(UL/FM Approved)

G.I. Pipe Fittings
(Domestic)

Pipe Fittings
(International Standard)

Forged Brass Valves
(UL/FM Approved)